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Datasheet 0011 - TROPOS Process Definition:
Allows the definition of processes which directly model
the manufacturing process.
Manages processes, stages, steps and formula.
Supports improved yields, throughput, and resource use.
Provides the foundation for boosting
cost effectiveness and customer satisfaction.
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The TROPOS Process Definition functionality is contained
within the TROPOS Resources, Products and Processes module and gives you
the power to define your development, production and maintenance processes
in a way which directly reflects the way in which your products are manufactured.
All resources in terms of machines, skills, materials,
utilities etc. can be defined along with their capacity and availability.
Process definitions describe how these resources are used
to manufacture target products through a combination of serial, parallel,
or overlapping process stages. TROPOS supports both hierarchical and flat
production process definitions accurately reflecting your process in planning
and costing.
At every stage you can define inputs and outputs including:
materials, catalysts, energy, plant and labour times, machine set points,
quantities, products, co-products, by-products, recycled material and
waste. You can also define the quality specifications required by each
process, stage, input and output material.
To reflect multiple plant locations, alternatives, batch sizes, costs,
production rates and other variables, you can specify multiple processes
for the same product. You can define the production rate, capacity and
skill level needed for each plant unit.
Each process can be used as a template that links resources, without
reference to a particular product. To this template you can add formulas,
recipes, or bills of material and define specific raw material storage
locations and alternatives. Comprehensive authorisation and release procedures
ensure that only valid processes can be used in the production and maintenance
activities while allowing new processes to be modelled.
TROPOS Process Definition:
- Resources
- Lines, Groups, Machines, Skills, Materials
- Time-phased Capacity
- Shift Patterns
- Throughput Rates
- Transfer Times
- Lineside stores for material call-off
- Processes
– Production, Maintenance, Other
– Quantity and Dimension Ranges
– Batch, Fixed or Continuous
– Version Controlled
– Process Instructions
– Quality Specifications
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- Process Stages
- Batch, Fixed or Continuous
- Define Resources Used
- Times
- Material input and output
- Backflush Options
- Yields
- Stage Instructions
- Quality Specifications
- Steps to be completed and records retained
- Lead Times
- Manually maintained or calculated
- Include setting, running, interim setting between batches,
transfer times, etc.
- Approval and Release
- Multiple current processes for the same item
- Date effective
- Preferred can be highlighted
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